Chevrolet Lanos (since 2004 of release)
1. The car device
2. Recommendations about operation
3. Malfunctions in a way
4. Maintenance service
5. The engine
5.1. Features of a design
5.2. Compression check in cylinders
5.3. Removal and installation of mudguards of the engine
5.4. Replacement of support of a suspension bracket of the power unit
5.5. Installation of the piston of the first cylinder in position ВМТ of a step of compression
5.6. Removal, installation and дефектовка a flywheel
5.7. Replacement of details of consolidation of the engine
5.8. A head of the block of cylinders
5.9. Removal and engine installation
5.10. Engine repair
5.10.1. Engine dismantling
5.10.2. Дефектовка engine details
5.10.3. Engine assemblage
5.11. Greasing system
5.12. Cooling system
5.13. System of release of the fulfilled gases
5.14. The engine power supply system
5.15. System of catching of steams of fuel
5.16. System рециркуляции the fulfilled gases
6. Transmission
7. A running gear
8. A steering
9. Brake system
10. An electric equipment
11. A body
12. Wheels and tyres
13. Purchase of spare parts
14. A trip on HUNDRED
15. Winter operation of the car
16. Preparation for checkup
17. Councils to the beginning mechanic
18. Appendices
19. Electric equipment schemes
 








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5.10.1. Engine dismantling

It be required to you: keys «on 12», «on 14», «on 17», «on 19», «on 32», a face head «on 13», the tools necessary for removal of water and oil pumps, heads of the block of cylinders, a screw-driver, a hammer, a stripper of the oil filter, the adaptation for выпрессовки a piston finger or approaching оправка, пассатижи.

    
GOOD ADVICE
If there is a possibility, work at the special rotary stand providing access to the engine from different directions as the engine is very heavy for fixing from moving at отворачивании the details of fastening tightened by the big moment.

1. Remove the engine from the car (Removal and engine installation »see«).
2. Remove a starter (Removal and starter installation »see«).
3. Remove the generator (Removal and generator installation »see«).
4. Disconnect from the engine a transmission, having turned out bolts of its fastening to the engine (Removal and transmission installation »see«).
5. Remove coupling from a flywheel (Removal and coupling installation »see«).
7. Remove a drive газораспределительного the mechanism (Replacement and adjustment of a tension of a belt of a drive газораспределительного the mechanism and replacement of its tension roller »see«) and its back cover (Removal and installation of the oil pump »see«).
8. Remove a head of the block of cylinders («Replacement of a lining of a head of the block of cylinders» see).
9. Having hooked a screw-driver, take from a nest of the block of cylinders a back epiploon of a cranked shaft.
10. Remove oil картер (Replacement of consolidation oil картера »see«)...
11. … маслоприемник, the oil pump and the lining established under it (Removal and installation of the oil pump »see«)...
12. … the water pump («Replacement of the water pump» see) …
14. Turn out two bolts of fastening of an arm of the generator and remove an arm.
15. Turn out two bolts of fastening of a branch pipe of system of ventilation картера
16. … also remove a branch pipe and the lining established under it.
17. Turn out two bolts of fastening of a water distributive pipe …
18. … ослабьте a collar of fastening of a hose of a pipe to a branch pipe of the block of cylinders …
19. … also remove a water distributive pipe.

    
GOOD ADVICE
At dismantling krivoshipno-shatunnogo the mechanism and piston group mark pistons, rods, loose leaves radical and шатунных bearings that at assemblage to establish them on former places if they are efficient.

20. Turn out two bolts of fastening of a cover of a rod of any cylinder.
21. Shift a cover of a rod from a seat easy blows of a hammer through the wooden prorate …
22. … also uncover with the loose leaf.

    
THE PREVENTION
Conditional marks are put on a cover and a rod (a badge in the form of a square and figure). At assemblage of the engine the figure and a badge should be located on the one hand. However the rod and a cover are not marked by numbers of cylinders. Necessarily mark in their any accessible way (for example, кернением) that at assemblage to establish on former places, as covers of rods невзаимозаменяемы (rod is processed together with a cover).

23. Press wooden бруском (the hammer handle) a rod...
24.... Also take out the piston with a rod from the cylinder towards the top plane of the block of cylinders.
25. Similarly remove pistons and rods of other cylinders, turning a cranked shaft for access to bolts of covers of rods.

    
GOOD ADVICE
Turn a cranked shaft a key for лыску on the forward end.

26. Turn out two bolts of fastening of any cover of the radical bearing.
27. Separate a cover from a seat easy blows of a hammer through the wooden prorate …
28. … also uncover with the bottom loose leaf.

    
THE PREVENTION
Covers of radical bearings are intended only for one concrete block of cylinders (covers process together with the block). Among themselves covers невзаимозаменяемы. On covers numbers corresponding to an order of their installation are put, considering from a forward part of the engine (on a cover of the fifth radical bearing of number is not present). The letters cast on covers «BK» at installation should be directed to an engine left-hand side.

29. Remove other covers of radical bearings and remove a cranked shaft.
30. Remove loose leaves from all rods...
31. … and from their covers …
32. … from covers of radical bearings …
33. … and from all beds in the block of cylinders.

    
THE NOTE
The loose leaf of a cover of the third radical bearing of the increased thickness also has on lateral end faces the fillets playing a role of persistent half rings, limiting axial moving of a cranked shaft.
Similar fillets are executed and on the top loose leaf of the third radical bearing.

34. Unclench top компрессионное a ring and remove it.
35. Similarly remove the second (bottom) компрессионное a ring.
36. Unclench and remove the top ring …
37. … a dilator …
38. … and the bottom ring compound маслосъемного rings.
39. Выпрессуйте a finger from lugs of the piston and the top head of a rod.

    
NOTES
Do not heat up a rod before выпрессовкой a finger.
Not to damage the piston, use at выпрессовке a finger wooden linings, as is shown in a photo
    
GOOD ADVICE
Mark details. If they are not damaged and worn a little out, they can be used, having established on former places.

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5.10.2. Дефектовка engine details











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