6.2.6. Dismantling and assemblage of a transmission and дефектовка its details

It be required to you: keys on 10, on 13, on 19, on 24, a set of keys-shestigrannikov, screw-drivers with a flat edge (two), круглогубцы, a stripper of lock rings, a stripper of bearings, a hammer, small beards, a chisel.

1. Remove a transmission from the car (Removal and transmission installation see). Clear it of a dirt and wash up outside.

2. Remove a spring clamp …	3. … also take an axis of the hinge of a drive of a gear change. Separate hinge plugs.

4. A chisel unbend edges of a lock plate of bolts of fastening of an arm of a back support of the power unit to картеру transmissions.	5. Turn out three bolts …

6. … remove a lock plate …	7. … and an arm of a back support of the power unit in gathering with hinges of a drive of a gear change.

8. Remove the bearing of deenergizing of coupling (Replacement of a plug and the bearing of deenergizing of coupling see), directing plug of the bearing of deenergizing of coupling (Replacement of epiploons of a transmission see) and the rubber sealing ring established under the plug.	9. Turn on from a drive of a speedometer the gauge of speed of the car.

10. Turn out a bolt of fastening and remove a speedometer drive.	11. Turn out the switch of light of a backing.

12. Remove a protective cap …	13. … also turn out a stopper of an aperture for oil pouring.

14. Turn out four bolts of fastening of the case of the mechanism of a gear change …	15. … also remove the mechanism, and also the lining established under it.

16. Turn out eleven bolts of fastening of a back cover of a transmission …	17. … then uncover …

18. … and the lining established under a cover.	19. Through an aperture for installation of the mechanism of a gear change include II transfer, having moved a screw-driver a plug of inclusion I and II transfers.

20. Turn out bolts of fastening intermediate картера …	21. … also remove картер in gathering with shaft.

22. Pay attention that in картере the remote washer of an intermediate gear wheel of a backing is established.	23. Turn out two bolts of fastening of an arm of a plug of inclusion of V transfer …

    

THE NOTE Before assemblage put on a carving part of bolts анаэробный a carving clamp.

24. … also remove an arm in gathering with a plug.	25. Remove from a plug crackers.

    

THE NOTE The worn out crackers at assemblage replace new.

26. A special stripper remove a lock ring of the synchronizer of V transfer.	27. Establish трехлапый a universal stripper on муфту the synchronizer of V transfer …

28. … also press from a shaft муфту in gathering with a nave.	29. Remove blocking ring of the synchronizer …

30. … a conducted gear wheel of V transfer …	31. … the needle bearing …

32. … and запорное a ring.	33. Take two persistent half rings.

34. Remove a lock ring of a leading gear wheel of V transfer …	35. … and two screw-drivers press a gear wheel, using as prorates wooden бруски.

36. Turn out two bolts of fastening of an arm of the doggie …	37. … establish rods of plugs consistently in position II, V and III transfers and remove an arm in gathering with the doggie.

38. A hammer through a chisel with the dulled sting beat out stoppers of clamps of rods of plugs of a gear change. Pay attention that the clamp marked with an arrow …	39. … differs from two others. After выпрессовки stoppers take from nests intermediate картера springs and clamps of rods.

40. Turn out two screws of fastening of a fixing pin …	41. … remove an arm …

42. … also take a pin from an arm.	43. Remove a lining intermediate картера.

44. Оперев the free end of a rod on wooden брусок, beat out бородком a pin of fastening of a plug of inclusion of an intermediate gear wheel of a backing …	45. … also remove a rod and a plug.

46. From apertures intermediate картера take a pin of blocking of simultaneous inclusion of two transfers.	47. Beat out a pin of fastening of a plug of switching III and IV transfers …

48. … take a rod and remove a plug.

    

THE NOTE Муфты inclusions of transfers at plug removal should be in neutral position.

49. Remove a lead with a rod of inclusion of V transfer.	50. Remove a lead from a rod.

51. A stripper for internal lock rings (working on compression) compress a spring lock ring of a secondary shaft and fix in such position.	52. The second stripper for external lock rings (working on a release) unclench a lock ring of a primary shaft …

53. … also take a shaft of a primary shaft from intermediate картера.	54. Remove an intermediate gear wheel of a backing.

55. Take from картера a shaft of a secondary shaft and remove a shaft in gathering, and also a rod and a plug of switching I and II transfers.	56. A stripper take from проточки intermediate картера a lock ring of the bearing of a primary shaft.

57. Take from картера a magnet and clear it of deterioration products.	58. Выпрессуйте an axis of an intermediate gear wheel of a backing from intermediate картера, having clamped an axis in a vice with sponges from soft metal and having shifted картер from an axis easy blows of a hammer on картеру through the wooden prorate.

59. Turn out ten bolts of fastening of the bottom cover of a transmission …	60. … also uncover together with a lining.

61. Mark with a paint position of an adjusting nut of bearings of differential rather картера transmissions.	62. Turn out a bolt of fastening of a clamp of an adjusting nut …

63. … remove a clamp …	64. … and, counting up number of turns, turn out an adjusting nut a screw-driver, as is shown in a photo.

65. Remove from a nut a sealing ring.

    

THE NOTE Strongly pressed out, hardened or torn ring replace.